Bending & Forming

The Shop for the Parts Others Turn Down

“Can you form this?”

That’s the question Finnco hears most, and it usually comes from a buyer who has already been told “no” somewhere else. The material is too thick. The radius is too tight. The geometry requires four hits in a specific sequence on a press brake with enough tonnage and enough bed to get it done.

Finnco has two heavy press brakes built for exactly this work.

Equipment & Capacity

750 Ton 16’ Long Bed

This is the machine that handles what most shops can’t touch. Seven hundred fifty tons of forming force across a 16-foot bed, with an assortment of dies matched to the range of materials and geometries that move through the shop.

A36 examples:

  • 16’ long up to .75” thick
  • 8’ long up to 1” thick

GR50/SS examples:

  • 16’ long up to .625” thick
  • 5’ long up to 1” thick

T-1/AR examples:

  • 16’ long up to .5” thick
  • 4’ long up to .75″ thick
400 Ton 12’ Long Bed

The second brake covers the lighter and mid-range work, keeping the 750-ton machine available for the heavy jobs that only it can handle.

A36 examples:

  • 12’ long up to .375” thick
  • 8’ long up to .5” thick

GR50/SS examples:

  • 12’ long up to .25” thick
  • 10’ long up to .3125” thick
  • 7’ long up to .5” thick

T-1/AR examples:

  • 12’ long up to .1875” thick
  • 8’ long up to .3125″ thick

Both presses carry an assortment of V-dies, gooseneck punches, and radius tooling to handle everything from tight 90-degree bends to sweeping multi-hit curves.

What Makes a Part “Hard to Form”

Finnco’s reputation isn’t built on easy work. It’s built on the jobs that sit in other shops’ “too difficult” pile:

Thick plate at tight radii. Bending 1-inch A36 into a tight channel requires serious tonnage concentrated over a short length. The 750-ton brake provides roughly 47 tons per foot; enough force to form parts that would stall a 200-ton machine.

High-strength materials. AR400 plate has a spring-back of 10 to 15 degrees, five to seven times more than A36. Every hit must be over-bent by a calculated amount, and the angle must be verified before moving to the next bend. There’s no “undo” in press brake work on AR plate. One mistake means a scrapped part, and at $8 to $12 per pound for AR400, that’s an expensive mistake.

Multi-hit complexity. Some parts require 10, 15, or 20 sequential bends to achieve a large-radius curve or a complex profile. Each hit compounds any error from the previous one. A single half-degree deviation multiplied across 20 hits produces a part that’s 10 degrees off spec. This demands precise back-gauge positioning and operators who understand cumulative tolerances.

Parts that need forming AND rolling. A conical hopper transition might start as a flat plate, get pre-formed on the brake, then move to the plate rolls for the final curvature, and finally to the welding station for seam completion. This multi-operation sequence is Finnco’s signature, all under one roof, one quality standard, one timeline.

Materials Under the Brake

A36: Predictable. Moderate spring-back of 1-2 degrees. The standard material for structural forming and the most forgiving under the brake.

Grade 50 (A572): Higher yield means more spring-back and higher tonnage demand. At the same thickness, Grade 50 requires approximately 30% more force than A36.

AR400 / AR500: The most demanding press brake work. High hardness means the bending radius must be generous (minimum 3× to 5× material thickness) or the outside of the bend will crack. Grain direction matters; bending across the grain dramatically reduces cracking risk.

T-1 (A514): Quenched and tempered high-strength steel. Requires careful radius selection and experienced operation. Too tight and it fractures; too loose and it doesn’t hold the angle.

Stainless Steel: Work-hardens with each hit. The operator can’t hesitate or re-strike, every pass must count, or the material becomes progressively harder and more prone to cracking.

The Multi-Operation Advantage

Many formed parts don’t stop at the brake. They move through a sequence:

  1. Sheared to blank size on the 16′ hydraulic shear
  2. Punched for bolt holes or connection patterns
  3. Formed on the brake, single bend or multi-hit
  4. Rolled on the plate rolls if the part requires curvature beyond what the brake can achieve
  5. Welded; seam, tack, or structural, depending on the application

This entire sequence happens at Finnco. No truck rides between vendors. No tolerance drift from one shop’s setup to another’s. One set of hands, one quality standard, one point of accountability.

Industries

Mining

Shovel buckets, truck body liners (AR400), chute components

Military & Defense

Armored vehicle plating, structural channels

Construction

Crane booms, structural C-channels, heavy brackets

Agricultural Equipment

Hopper transitions, frame components, wear parts

Heavy Machinery

Mounting brackets, guard panels, structural supports

Frequently Asked Questions

Yes, with the right radius. AR400 requires a minimum inside bend radius of 3× to 5× the material thickness, and the bend should be oriented across the grain direction. Finnco forms AR plate regularly and knows where the limits are.

1″ A36 at 8 feet on the 750-ton brake. At full 16-foot length, the maximum is 0.75″ A36. Higher-strength materials reduce those numbers; see the capacity tables above.

A part that requires multiple sequential bends to achieve a large radius or complex profile. Instead of one bend, the brake makes a series of small, precise bends that together create the desired curvature. Finnco’s operators do this routinely on parts requiring 10-20+ hits.

Yes. Parts that need both brake forming and plate rolling are Finnco’s specialty — pre-formed on the brake, rolled to final curvature, and welded if needed. All under one roof.

Drawings (PDF/DXF/DWG) showing material grade, thickness, bend angle or radius (inside or outside), quantity, and any tolerance requirements. If grain direction matters for your material, note it on the drawing.

Yes. Gooseneck punches are available for deep channel forming and return bends where standard straight tooling would collide with previously formed flanges.

Minimum flange length depends on die opening and material thickness. A general rule: 3.5× to 4× the material thickness for a standard V-die. Call with specifics for a definitive answer.

Yes, with a caution: holes or cutouts near the bend line will distort during forming. If possible, punch or cut after forming, or keep features at least 2× material thickness away from the bend centerline.